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MAIRON  hold a series of lines for processing of reinforcing steel, which forms one Service Center for reinforcing steel processing.
The (total) capacity of this Center in 3500 Tons / month.
MAIRON has the capacity to deliver to their beneficiaries reinforcing steel according to any specifications as forms, qualities and quantities.
 
TECHNOLOGICAL WORKS:

No.

Technological Works

Raw Material

Endowment Equipments

1

Cut to length for bars

Reinforcing steel with diameter > 16 mm

SHEARLINE and MINISHEARLINE

2

Bending of bars

Reinforcing steel with diameter between 6 - 40 mm

ROBOMASTER and PERMATIC

3

Manufacturing of stirrups or bended bars from coils

a) Reinforcing steel with diameter < 12 mm, in coils;

b) Reinforcing steel with diameter < 16 mm, in coils;

c) Reinforcing steel with diameter < 16 mm, in coils;

 

 

a).PRIMA 12 and TWINMASTER 12;

 

 

b). COIL 16 and TWINMASTER 16;

 

 

c). EURA 16, for bended bars at both heads

4

Manufacturing of looped reinforcement cages (frames)

a). Reinforcing steel with diameter between

8 - 16 mm, for manufacturing of looped reinforcement;

b). Reinforcing steel with diameter between 10-40 mm, in bars at different lengths.

Machine for manufacturing of looped reinforcement cages

1. Machines for cut to length of reinforcing bars

MAIRON hold two machines : Type SHEARLINE and MINISHEARLINE.
Raw material: Reinforcing steel straight bars (plain or deformed) at the different lengths (max. 12 m).
Technological works: cut of reinforcing bars at the scheduled length.
Product: cut to length bars (min. 600 mm, max. 11200 mm).
 
 

2. Robot Machines for bending of reinforcing bars

MAIRON hold one machine type ROBOMASTER and two machine type PERMATIC.
Raw material: straight reinforcing bars (plain and deformed), with length max. 12 m, and diameter max. 40 mm.
Technological works: bending of reinforcing bars at the both heads.
Product: bended reinforcing bars or stirrups.

 
3. Machines for manufacturing of stirrups or bended bars

MAIRON hold 5 machines:
- one machine type COIL 16 and two machines TWINMASTER 16, for reinforcing steel with diameter between 8-16 mm, in coils;
- one machine type PRIMA 12 and one machine type TWINMASTER 12, for reinforcing steel with diameter between 6-12 mm, in coils;
Raw material: reinforcing steel (plain or deformed) with diameter max. 16 mm, in coils of maximum weight of 3 tons for COIL16, EURA 16 or TWINMASTER 16, or with diameter max. 12 mm for PRIMA 12 or TWINMASTER 12.

Technological works:
 - straightening from coils, cut to length and manufacturing of stirups (diameter max. 12 mm) at PRIMA 12 and TWINMASTER 12;
 - straightening from coils, bended of bars (at one head), cut to length (diameter max.16 m) at COIL 16 si TWINMASTER 16;
 - straightening from coils, bended of bars at one head, cut to length and bended at the other head (diameter max. 16 mm);
 - straightening from coils, manufacturing of stirrups and cut to length (diameter max. 16 mm) at the machines mentioned as above.

Product:
 - Straight bars cutted at length;
 - Bended reinforting bars;
 - Stirrups.

4. Machine for manufacturing of stirrups and bended bars at the both head

Mairon hold one machine type EURA 16.
Raw material:
 - reinforcing steel (plain and deformed) with diameter between 8-16 mm, in coils at the max. weight of 3 tons.

Technological works:
- straightening from coils and cut to length (max. 12 m);
- straightening from coils, bended of bars at one head, cut to length and final bended of bars at the other head;
- straightening from coils, manufacturing of stirrups and cut to length.

Product:
- bended bars and cut to length bars;
- bended bars at the both heads;
- stirrups.
 
 
5. Machine for manufacturing of hoop reinforcement carcasses

MAIRON hold one machine for manufacturing of hoop reinforcement carcasses
Raw material: reinforcing steel (plain and deformed) in coils and bars with different length.

Technological works:
- uncoiling of reinforcing steel coils and manufacturing of looped reinforcement (one spiral) using plain / deformed reinforcing steel with diameter of max.16 mm.
- welding of looped reinforcement at the longitudinal bars, with maximum length of 12 m ( welding on joint points)
- circular looped reinforcement cages with outside diameter from minimum 40 mm up to maximum 1900 mm.


The MAIRON’s Center of reinforcing steel processing hold and another 4 semi-automatic machines for bending of reinforcing steel and two guillotine for cutting.